Cleaning is essential in industrial settings. It is vital that parts and components are free from dirt and grime. Any build-up of particles could cause malfunction and result in costly repairs or replacements. There are different methods for cleaning industrial equipment and components. One popular technique is ultrasonic cleaning.
Here, www.sonicsolutionsltd.com explain the process of ultrasonic cleaning and its benefits for a wide range of manufacturing and engineering applications
Ultrasonic Cleaning: The Basics
Traditional cleaning methods are often inefficient and can be uneconomical when it comes to industrial application. Ultrasonic cleaning is more efficient and it completely removes particles of dirt from a range of objects. The procedure involves a bath of liquid and soundwaves, which results in a scrubbing action against the surface of the object being cleaned.
How Does Ultrasonic Cleaning Work?
Soundwaves travel through the bath of liquid and the energy surrounding the soundwaves causes bubbles to rapidly form and collapse. This process is called cavitation. During cavitation, the bubbles burst with pressure against the object’s surface.
How is Ultrasonic Energy Generated?
Ultrasound waves are produced by a transducer. This is a vital part of the ultrasonic cleaning machine. The transducer converts electrical energy into the soundwaves that help clean objects. A transducer must be made from high-quality materials and work efficiently since this helps reduce the cleaning time and increase cleaning power. Poor quality transducers also use more power.
Two different transducers, magnetostrictive and piezoelectric, produce ultrasonic waves. Magnetostrictive transducers use iron-rich metals in a magnetic field. These expand and contract to move a canister inside the machine, which generates the ultrasonic waves needed for cleaning.
Piezoelectric transducers utilise crystals. The crystals possess electrical properties and they switch shapes when electricity travels through them. This causes a vibration, which in turn produces the ultrasound waves.
What is Ultrasonic Cleaning Used For?
There are many outlets for ultrasonic cleaning power. These specialist cleaners are used in factories, hospitals, medical surgeries, auto repair shops, power generator plants, and many more places. There are hundreds, if not thousands, of potential applications for ultrasonic cleaning. The ultrasonic cleaning machine is configured to the demands of the specific job. For example, precision tasks such as optical parts and cleaning small gears can be done using benchtop cleaners.
What are the Benefits of Ultrasonic Cleaning?
This type of specialist cleaning saves considerable time and money. The machine cleans many different parts at the same time and can be configured for precise or more generalised cleaning. The machines and technology are simple to operate and it only takes one person. The efficient and deeply effective cleansing technology removes all dirt, grime and other contaminants in one process. Due to the deep cleaning, ultrasonic extends the life of machinery and parts. Operators are less likely to experience malfunctions and the procedure keeps components working effectively for longer. Ultrasonic cleaning is safe, simple, and effective, making it a popular choice for industry and engineering.